Epoxy Resin Plant

Complete  Epoxy Resin Production Plant

epoxy resin plant


Epoxy Resin Plant is the key equipment for producing all kinds of resins, such as Alkyd resin, Acrylic resin, PET resin, epoxy resins, ABS resins, Polyester resin, Unsaturated polyester resin, , Amino resin, curing agent

reasin reactor kettle manufacturing company
The whole set of equipment includes reactor, vertical fractional column, horizontal condenser, water storage tank, oil spill tank and piping (dilution kettle). All parts of the equipment that contact with the material are all made by stainless steel. 
*Model selection reference of resin production equipment

Composition Instructions
Main Reactor The size, material, heat transfer systems, mixing systems, sealing systems of reactor according to client’s specification
Dosing Vessel According to the client’s demand, it adopts gravity tank, gravity mixing tank, gravity dispersing tank, gravity emulsifying tank.
Distillation Device Vertical condenser, horizontal condenser and separator.
Vacuum system All kinds of vacuum pumps, buffer tanks.
Thinning Vessel The size, material, heat transfer systems, mixing systems, sealing systems of thinning vessel according to client’s specification
Pipeline system According to the client’s demand, it decides the heating, cooling, vacuum and material pipelines, and including related valves, flowmeters and expanders etc.
Control System According to client’s demand, it decides manual, semi-automatic or full-automatic system.
Filter System Frame filter, bag filter or centrifuge etc.
Operation Platform Steel platform or concrete platform

Epoxy Resin Plant Technical Parameter:

Reaction Pot Vertical Fractionating column Horizontal Condenser Separator
Specification(L) Size of Fractionating column(mm) Stuff Volume
Cooling Area
Condensation Area
300L Φ159×560 0.01 0.22 Φ219×1000 2.4 Φ410×450 60
500L Φ159×750 0.015 0.29 Φ219×1500 3.6 Φ410×450 60
1000L Φ194×800 0.025 0.62 Φ273×1500 5 Φ410×450 60
1500L Φ194×850 0.025 0.62 Φ273×2000 6.5 Φ410×450 60
2000L Φ219×1000 0.035 1.0 Φ325×2000 8 Φ600×600 150
3000L Φ273×1100 0.058 1.2 Φ325×2000 10 Φ600×600 150
5000L Φ273×1200 0.065 1.5 Φ377×2000 15 Φ700×750 300
8000L Φ325×1500 0.065 4 Φ426×2000 20 Φ700×750 300
10000L Φ325×1800 0.07 5 Φ426×3000 30 Φ700×750 300
15000L Φ377×1800 0.08 6 Φ450×3000 40 Φ800×750 500
20000L Φ377×1800 0.08 6 Φ450×3000 50 Φ800×750 500

Reactor Series Application

The reaction kettle is widely used for reaction, evaporation, conectration, synthesization, polymerization, mineratization, etc. in chemical industry, medicine, dye, pesticide, organic synthesis, petroleum,food additives, industry of national defense and scientific research. Our company is an enterprise specialized in designing and manufacturing reaction kettles, we can design and manufacture various types of reaction kettles for users.
*Product Function Brief 
A. Operating principle: Break down or recombined the materials through mixing, filling and cooling, to promote the reaction of polymerization. 
B. Components: Body, gears, mixing devices, heating devices, cooling devices, seal, etc. 
C. Auxiliary Equipment: Distillation column, head tank, condenser, water separator, collecting cans, filters, etc.
D. Widely used in: Resins, adhesives, paint, cosmetics, pharmaceutical and other chemical production.
E. Applicable Field: All the liquid-liquid, liquid-powder reaction industry.

Model selection reference of reaction kettle

Composition Instructions
Specification (L) 50-20000
Design Pressure (Mpa) Atmospheric Pressure or under pressure
Material Carbon steel, stainless steel, enamel, graphite
Heating Forms Electrical heating with medium in jacket, external half coil steam heating, external half conduction oil heating, hot water infrared heating etc.
Cooling Forms Refrigeration medium in the internal pipe jacket
Blending Power Model selection is made according to material viscosity, liquid-solid ratio, liquid specific gravity, solid specific gravity, solid granularity, rotation speed, paddle type, with or without baffle or internal coil.
Stirring blade Forms Anchor type, frame type, flat paddle type, pitched paddle type, ribbon type, turbo type, pusher type and multiple compound type
Seal Mechanical seal or stuff packing seal
Inner Surface Treatment Polished or no polished
Discharge Valve Flanged ball valve, open downward discharge valve and others
Technological Pipe Hole Manhole, sight glass, distillation mouth, imported materials, pressure gauge port, temperature, mouth, mouth filling N2,

*External Half-Pipe Heating Reactor
1.Heated in half pipe
2. Reduce tank thickness and increase load capacity

External Half Pipe Coil Heating Reactor is heated by the external coil to supply heat transfer conduction oil, it is an ideal equipment of low power and high heating temperature and large volume. Compared with common jacket reactor, it has many advantages.
A) Reduce the thickness of tank and increase its loading capacity.
B) Increase heat transfer efficiency.
C) Reduce power consumption and cost.
D) Reduce the total diameter of tank and be good for the layout of workshop.
E) Save steels.

* Technical Parameter

500L 1000L 1500L 2000L 3000L 5000L 8000L 10000L 15000L 20000L 25000L 30000L 35000L
Cylinder Size mm 900×800 1100×1200 1300×1200 1400×15300 1600×1500 1800×2000 2100×22000 2200×2500 2600×2800 2800×3000 3000×3400 3200×3500 3200×4000
Actual Capacity L 699 1400 2166 3000 4066 6600 10038 12300 19456 24205 31084 36706 40725
Outer Tube Size mm Φ76/2 Φ76/2 Φ76/2 Φ76/2 Φ89/2 Φ89/2 Φ89/2 Φ89/2 Φ89/2 Φ89/2 Φ89/2 Φ89/2 Φ89/2
Heating Area m2 1.7 2.6 3.8 4.5 5.8 7.5 11 13.2 18.6 21 26 30 33
Inner Coil Size mm Φ38 Φ45 Φ45 Φ45 Φ45 Φ57 Φ57 Φ57 Φ57 Φ57 Φ57 Φ57 Φ57
Cooling Area m2 1.6 2.7 3.6 4.3 5.7 8 11 13 18 21 25 30 33
Motor Power kw 3 4 5.5 5.5 7.5 11 15 18.5 22 30 37 45 55
Machinery is a technology innovative enterprise focusing on machinery design, manufacturing and system integration.
Product lines range from:
1> Cosmetic Machinery: water treatment, vacuum emulsifying machine, liquid detergent mixing machine, storage tank, solid soap making machine, perfume making machine, color paste mill, filling machine etc.
2> Chemical Machinery:  reactor, mixing equipment, separation equipment, storage tank, disperser, mill, Sigma Mixer, Pug Mill,  etc.
3> Biological and Pharmaceutical  Machinery: vacuum ointment machine, fermentation tank, sanitary stainless reactor,alcohol deposition can, collocation tank etc.